Industrial cleaning is the process of removing contaminants or coatings from parts by physical and chemical methods to restore a certain degree of cleanliness. The common cleaning methods for mechanical parts include immersion cleaning, pressure cleaning, vibration cleaning, etc. . They are often of high labor intensity, harsh cleaning environment, heavy pollution, unstable effect, and low production efficiency, it is no longer suitable for modern mass production. More advanced cleaning methods must be adopted. With the development of ultrasonic technology and the maturity of power device technology, ultrasonic cleaning has become possible. Ultrasonic cleaning is now moving from the small, lightweight electronic component into larger, dirtier, heavier machine parts. To meet the requirements of enterprises for cleaning the inner and outer surfaces of cylinder liner parts with high quality, large daily cleaning capacity, and minimal manual operation, ultrasonic cleaning technology was applied, combined with mechanical, pneumatic, and PLC technology, industrial ultrasonic washer machine application and born.
Some applications of the industrial ultrasonic washer machine
auto industry
It is used in component renovation, engine remanufacturing, scrap process, and general mechanical cleaning. Parts can be large or small, effectively clean, and remove carbon deposition. Typical cleaning parts include blocking, turbine, injection, heat sag, cooling device, cooler, filter, and EGR valve on the engine.
Paint removal
Ultrasonic cleaning can completely remove paint, such as epoxy resin, polyester, water base, polyurethane, and varnish. It is faster, more effective than using the traditional cleaning system, and does not damage parts. This is also the best choice for refurbished scrap parts and stripping frame paint. It is very helpful to recover high-value parts, such as alloy wheels or aluminum profiles, frameworks, or other waste parts.
Energy industry
Including nuclear energy, wind energy, heat energy, waste heat power generation, and solar energy industries. The main applications are (1) nuclear power generation, cleaning the heat exchanger, cleaning head cleaning, and removing radioactive Nucleo; Repair and renovation in gearboxes.
aviation industry
Apply in the process of manufacturing, maintenance, maintenance, and inspection of aviation parts. In a safe-oriented department, ultrasonic cleaning will not cause damage to the materials and parts, nor will it change the geometric shape of the surface of the part. It is very suitable for cleaning hydraulic systems, heat exchangers, engine components, jet pumps, blades, turbines, etc.
Marine industry
For the maintenance and repair of marine components, effectively remove sediments such as lime, carbon, oxide, grease, and paint from the exchanger, intercooler, piston, sleeve, and valve parts.
Electronic component
The ability to perform a precise and complete cleaning of circuit boards and electronic components not only saves time but also does not cause any damage. Such as the resistance, capacitors, transistors, coils, diodes, and fuses for effective cleaning. Ultrasonic cleaning is also the most effective solution to remove impurities and deposited influxes.
Surface Treatment
For zinc, nickel, chromium, paint line surface treatment, such as stripping, degreasing, pre-treatment, and bathing. Effectively remove all types of grease, Polish, oil, graphite, and dirt from metal and plastic parts. The process is fast and effective and can process 100% surface of parts.
The industrial ultrasonic washer machine has a reliable operation, high cleaning degree and good consistency, and high cleaning efficiency. Besides manual loading and unloading, it has realized automation and greatly reduced the labor intensity of workers, to meet the batch production requirements of enterprises.
